This enterprise is a bit "trendy". It uses 5g special network + to produce CNC machine tool castings for the first time

2022-06-10 17:22:47 SIBOT 48

During lunch time, the workers took turns to have dinner outside the factory, and the people stopped working and the machines stopped.

"The company produces at full capacity every day. This year, the market is good and there are many orders." "The heavy industrial machine tool of the foundry country takes the lead -- the change of Yuxi from the perspective of equipment manufacturing" the all media reporting group of yunbao group entered Yunnan taibiao group, which was introduced by chayunwei, general manager of Yunnan taibiao precision casting and CNC company.


Marching in the casting processing workshop, living in the pentahedral processing center, is automatically processing larger castings.


"The group is building a project to improve the capacity of the whole supply chain of castings and forgings, building a new casting workshop, and the workshop is equipped with resin sand automatic molding lines and coated sand molding lines..." speaking of the development trend of the group, Zha Yunwei's series of obscure professional terms confused the reporter.


The project only invested 56million yuan in digital and intelligent control, and applied the new mode of 5g private network + NC machine tool casting production and processing for the first time in Yunnan machine tool industry.


The all media reporting group of yunbao group went to Yunnan taibiao group to make up for the lack of castings and forgings in Yunnan


Taibiao group has invested 1billion yuan in the new project of improving the whole supply chain capacity of castings and forgings. The implementation of the project has effectively made up for the lack of castings and forgings in Yunnan, responded to the national and regional industrial development policies for castings and forgings, and brought new ideas to the development of equipment manufacturing industry in Yunnan. The project focuses on the working idea of Yuxi research and industrial park to build a "specialized, refined and special" CNC Machine Tool Industrial Park, focusing on building an advanced equipment manufacturing industry and supporting a large-scale industrial cluster with a complete industrial chain in the park, It will add impetus to the development of the park into the largest and most comprehensive specialized machine tool optical and mechanical production base in China. After the completion of the project, the total production capacity will reach 400000 tons / year (including 200000 tons of cast iron, 200000 tons of cast steel and forgings), which will realize a sales revenue of RMB 3billion, a tax of RMB 180million, and 1200 new jobs.


At the same time, the project has invested 56million yuan in digital and intelligent control, and applied the new mode of 5g private network + NC machine tool casting production and processing for the first time in Yunnan machine tool industry. According to the introduction, the project mainly relies on the national intelligent casting industry innovation center to introduce advanced intelligent manufacturing concepts and information systems, comprehensively improve the company's intelligent and digital management level, implement the integrated application of ERP, MES, VCs, LIMS, intelligent processing unit and collaborative office software, and cooperate with China Mobile to build a 5g private network. Through the integration of 5g private network and various professional management software, Build a platform for enterprise core data precipitation and "big data".


From the combination of machinery and equipment to information and intelligent technology, taibiao group is laying out in advance based on the cutting edge.


"After the completion of phase I of the project, our total production capacity will be more than three times higher, with an annual sales revenue of 1billion yuan. The production efficiency will be greatly improved, and the product quality will be more stable and guaranteed." Zha yunweidi introduced.


"In order to support the processing of machine tool castings, taibiao group has invested 500million yuan to build a new high-end CNC machine tool casting intelligent processing production project, forming an annual processing capacity of 200000 tons of CNC machine tool castings and supporting small parts. After the completion of the project, it is expected to achieve an annual sales revenue of 1.8 billion yuan and create 900 new jobs.


The all media reporting group of yunbao group walked into Yunnan taibiao group to fight back against "choking" with independent innovation


"Taibiao group is determined to take the road of independent innovation. In fact, it is simply 'forced to go to Liangshan'." Reviewing the development process of independent innovation, the person in charge of the enterprise was filled with emotion.


"The original imported equipment was purchased at a price of more than 10million yuan, and the price of the product was 10000 yuan / ton. After independent research and development, the price was more than 5million yuan, and the price of the product was 10000 yuan / ton."


"In the history of the development of taibiao group, such examples are numerous, which is the biggest driving force for taibiao group to unswervingly follow the path of independent innovation."


It is clear in the industry that there are more or less additional conditions for purchasing foreign advanced CNC machine tools: the installation location, users and purpose of the machine tools must be strictly restricted by foreign manufacturers. If the machine tools are moved without authorization or used for other products, the machine tools will be automatically locked by the encryption lock set by the manufacturer. In this way, the equipment bought with a large amount of money will immediately become a pile of "scrap metal", while the other party does not need to be responsible.


"If you are willing to cut yourself, you should pull the 'Emperor' off your horse." Since then, taibiao group has identified the development path of face-to-face competition with domestic and foreign giants through independent innovation.


With data as evidence, taibiao group implemented 186 R & D projects during the "13th five year plan" period, with a cumulative R & D cost of 113.2897 million yuan; 145 new products have been developed. All new product development has been completed and put into the market to achieve sales revenue, with an additional sales revenue of 488619400 yuan; 59 patents were newly applied for and 48 were authorized.


The development of CNC machine tools has its own laws: through a large number of applications, problems can be found, continuously corrected, iteratively upgraded, and then they can become mature and reliable.


The trek year after year is accompanied by the unbearable loneliness and hardships of ordinary people.


Little by little, little by little, step by step.


The engineers of taibiao group also actively integrate into the enterprise, work hard, solve problems, and "integrate" with the enterprise. They react quickly and become the vitality factor of taibiao group!


Over the years, taibiao engineers have been left in many workshops all over the country.


Aim at the front and work hard.


Once you have identified the direction, you will continue to work!


The all media report team of yunbao group enters the alloy steel project of Yunnan taibiao group to fill the gap in the southwest region


In the first year of the 14th five year plan, taibiao group, based on the main line of high-quality development, focused on improving the modernization level of the industrial chain supply chain, accelerated the pace of digital transformation, and reshaped new advantages in industrial development.


Taibiao group has closely promoted the modernization level of the industrial chain, invested 2billion yuan to implement the replacement, transformation and upgrading project of annual output of 420000 tons of alloy steel capacity, built a new 67 tons of alloy steel electric furnace, and formed a modern short process production line of alloy steel wire rod integrating "electric furnace refining continuous casting continuous rolling". The implementation of the project will fill the gap of alloy steel in Southwest China. After the completion of the project, it is expected to achieve an annual sales revenue of 2.2 billion yuan and 1500 new jobs.


Focusing on improving the modernization level of the supply chain, taibiao group has built a "specialized, refined and special" CNC Industrial Park Based on the supporting research and Industrial Park, invested 1billion yuan to build a new casting supply chain improvement project, and formed a production capacity of 200000 tons of cast iron, 200000 tons of cast steel and forged parts. The implementation of the project will effectively make up for the gap of cast and forged parts in Yunnan. After the completion of the project, it is expected to achieve an annual sales revenue of 3billion yuan and create 1200 new jobs, providing strong support for the CNC Industrial Park of Yanhe Industrial Park, which ranks among the specialized machine tool optical machine manufacturing bases with the largest production capacity and the most complete product varieties in China.


In recent years, from extensive steel smelting to precision casting and high-end machine tool manufacturing, from the manufacturing of a single solar water heater to the recycling and utilization of renewable resources, taibiao group has established a diversified development strategy with innovation as the driving force, structure optimization as the main line and green development as the direction by constantly improving its development ideas, and has taken the extension of two industrial chains to walk out of a development path with its own characteristics.


Taibiao group has paved a glorious thorny road with years of "hard work". This is a road of self-reliance and unremitting struggle. On this road, only innovation and creation is the source of development, and only independence is the motto.

Star sea, journey ahead.

What is "taibiao miracle"? The taibiao people who believe in miracles and create miracles are the miracles themselves.


Coordinator: tanjingchun

Cloud news all media reporter: dangxiaopei, Pu Meiling, jiayunwei, lisurong, lichunli, correspondent tangwenlin, Jiangyan


Photographer: Chen Fei

Video reporter: pujianbin


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